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Vacuum degreasing sintering integrated furnace

Used for vacuum degreasing sintering of powder metallurgy products such as hard alloys, stainless steel, copper based alloys, iron-based alloys, and high-temperature alloys. This equipment integrates multiple processes including negative pressure degreasing, H2 micro positive pressure degreasing, atmosphere sintering, vacuum sintering, and rapid cooling into one furnace for continuous completion, effectively improving production efficiency and reducing energy consumption. It has the advantages of stable performance and low production cost.
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Business Area

Automation

Furnace

Powder metallurgy sintering furnace series

  • DESCRIPTION
    • Commodity name: Vacuum degreasing sintering integrated furnace
    • Commodity ID: Vacuum degreasing sintering inte

    Used for vacuum degreasing sintering of powder metallurgy products such as hard alloys, stainless steel, copper based alloys, iron-based alloys, and high-temperature alloys. This equipment integrates multiple processes including negative pressure degreasing, H2 micro positive pressure degreasing, atmosphere sintering, vacuum sintering, and rapid cooling into one furnace for continuous completion, effectively improving production efficiency and reducing energy consumption. It has the advantages of stable performance and low production cost.

    Technical features:

    1. The equipment size is complete, from the experimental furnace to the large-scale production application furnace can be provided.

    2. This equipment adopts a special furnace structure and heater arrangement, and the furnace temperature uniformity is good.

    3. The special structure of the muffle is adopted, the sealing effect is good, the degreasing is complete, and there is no pollution to the components in the furnace.

    4. It has the functions of flexible vacuum, negative pressure degreasing, H2 micro positive pressure degreasing, vacuum sintering, micro positive pressure sintering, partial pressure sintering and so on.

    5. Adopt advanced thermal insulation structure and materials.

    6. Touch screen operation, PLC centralized control, high degree of automation, one-key operation, high reliability, and reduced labor intensity.

    7. It has the functions of fault alarm such as over-temperature and over-pressure, action interlock, etc., and the equipment has high safety.

    8. It has the functions of remote operation, remote fault diagnosis and remote software upgrade.

    9. The fast cooling fan is forced to cool down to improve efficiency, and it can be cooled down in 120min at the earliest.

    10. The special structure of graphite electrode is suitable for zinc melt and other recycled material products.

    11. The vacuum pipeline adopts a special structure, which can be quickly disassembled, and the follow-up maintenance operation is simple and convenient.

    12. Integrated installation of equipment to reduce floor space.

    13. The furnace door can choose a clamp structure to reduce labor intensity.

     

    Technical parameters

    serial number parameter VF2550 VF4412 VF5512 VF5518 VF5527 VF7715
    1 Effective space 250×250×500 400×400×1200 500×500×1200 500×500×1800 500×500×2700 700×700×1500
    2 Furnace weight 100KG 500KG 750KG 1T 1.5T 1T
    3 Maximum temperature 1600℃
    4 Ultimate vacuum 0.5Pa
    5 Vacuum leakage rate 5Pa/h
    6 Wax recovery rate 98%
    7 Cooldown ≤4H ≤8H ≤8H ≤10 a.m. 12 p.m. 10 a.m.
    8 Temperature and atmosphere homogeneity Magnetic force: ≤±0.4KA/m, cobalt magnetic deviation: ≤±0.3%
    9 Heating power 60 KW 140KW 260KW 320KW 480KW 320KW
    10 Temperature control method — Zone Zone 3 Zone 3 Zone 3/Zone 4 Zone VI Zone 3
    11 Gases can be introduced On N 2 H2 CH4
    12 Covers an area of m 3×5×2.5 6×7×3 6×7×3 7×8×3 7×10×3 6×7×3
    13 Total weight 4T 8T 12T 15T 18T 12T

     

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