Gas pressure sintering furnace 1.6.10.20MPa
Classification:
- DESCRIPTION
-
- Commodity name: Gas pressure sintering furnace 1.6.10.20MPa
- Commodity ID: Gas pressure sintering furnace
Used for degreasing and pressure sintering of powder metallurgy products such as CNC blades, metal ceramics, hard alloys, copper based alloys, iron-based alloys, titanium carbide, etc., to improve bending strength and hardness, increase density, and obtain extremely excellent microstructure. This equipment integrates multiple processes including negative pressure degreasing, H2 micro positive pressure degreasing, atmosphere sintering, vacuum sintering, pressure sintering, and rapid cooling into one furnace for continuous completion, effectively improving production efficiency, reducing energy consumption, and having advantages such as stable performance and low production cost.
Technical features:
1. The equipment size is complete, from the experimental furnace to the large-scale production application furnace can be provided, and the design pressure is comprehensive: 1, 6, 10, 20MPa.
2. Multi-zone independent temperature control, and the hard felt of the furnace door adopts a special stepped structure to ensure the temperature uniformity of the whole furnace.
3. Special heating element and muffle arrangement structure, simple and convenient maintenance.
4. The insulation cylinder adopts a multi-layer composite structure, and CFC materials can be used inside and outside to improve the strength and prolong the service life.
5. Integrated negative pressure degreasing, H2 micro positive pressure degreasing, TOVAC, partial pressure sintering, pressure sintering, rapid cooling and other functions.
6. Three-stage high-efficiency degreasing system: wax collection rate ≥ 98%.
7. It can remove all kinds of molding agents: rubber, paraffin, PEG, plastic, ethyl cellulose, etc.
8. The whole process can be started with one click, fully automatic operation, data record backup, and can be accessed at any time.
9. The program has the function of power-off and heat renewal, once the power is off, you don't have to restart the program.
10. Remote control to achieve zero-distance fault diagnosis and repair.
11. The special structure of the muffle is adopted, the sealing effect is good, the degreasing is complete, and there is no pollution to the components in the furnace.
12. Equipped with an internal water circulation system to ensure the cleanliness of the internal waterway of the equipment and avoid scaling and blockage of the waterway.
13. Modular assembly, fast installation and commissioning.
14. Real-time monitoring system of arc of heating system to prevent serious damage to the entire heating system and furnace body.
15. Continuous learning and technology optimization, dozens of patents have been obtained, and high-end internationalization of domestic equipment has been realized.
16. Export qualification: ASME certification in Europe and the United States, KGS certification in South Korea.
serial number
parameter
SIP2240
SIP2870
SIP3390
SIP3512 SIP4412
SIP5512 SIP5518
SIP5527
1
Effective space
200×200×400
280×280×700
300×300x900
350×350×1200
400×400×1200
500×500×1200 500×50×1800
500×500×2700
2
Design pressure MPa
6、10、20
10
1、6
10
1、6
6
6、10
6、10
3
Furnace weight
50KG
135KG
200KG
400KG
500KG
750KG
1T
1.5T
4
Maximum temperature
1600℃
5
Ultimate vacuum
0.5Pa
6
Vacuum leakage rate
3Pa/h
7
Wax recovery rate
≥98%
8
Cooldown
≤3/2H
≤3.5H
≤6/4H
≤5H
≤8/6H
≤8 ≤10/8/8H
≤12/10H g
Temperature and atmosphere homogeneity
Coercive magnetic force: ≤±0.4KA/m, cobalt magnetic deviation: ≤±0.25%
10
Heating power (KMW)
80/140
170
90/140
320
180/260
360
320/450/640
480/640
11
Temperature control method
Zone 1
Zone 3
Zone 1/3
Zone 3
Zone 3
Zone 3
Zone IV
Zone VI
12
Gases can be introduced
On N 2 H2 CH4
13
Design life
JB4732-95, 20 years service life, double-door horizontal structure, 6000 heats
14
Covers an area of m
4×5×3
5×6×3
5×6×3
6×7×3
6×7×3
6×7×3
7×8×3
7×10×3
15
Total Volume
10/15/18T
17T
6/17T
28T
12/22T
22T
26/45T
18/38T
Related Products
undefined
Online consultation
Contact Us
Mobile:+86 18929382189
Tel:+86-755-26699899
Email:info@szlear.com
Address: 2/F, Building A5, Beida Science Park, Shiyan, Baoan District, Shenzhen, China